Nafis Carton Carton Manufacturing – Production, Equipment, Types and Applications of Carton

The importance of the carton industry in packaging

The carton manufacturing industry is one of the important sub-sectors of the printing and packaging industry and plays a vital role in protecting, transporting and displaying products. In today’s world of increased business competition, having standard and high-quality packaging not only keeps the product safe but also helps in gaining customer trust and strengthening the brand.

Carton manufacturing includes the production of corrugated sheets, printing, die-cutting and lamination, and is used to produce various boxes and packaging with resistance, strength and beauty appropriate to the product.

Nafis Carton, as one of the most reputable and advanced carton manufacturers in Iran, with more than a decade of experience in the packaging industry, offers complete services for the production of 3-layer, 5-layer, laminated and die-cutting cartons. Our goal is to provide quality, durable and affordable products so that customers can easily and without intermediaries meet their packaging needs.

Part 1: Cartoning factory and advanced equipment

Introducing Nafis Carton Carton Factory

Nafis Carton Factory is one of the largest and most equipped carton factories in the country, with more than 32,000 square meters of production space and advanced lines, capable of producing all types of high-quality cartons.

Part of the machines and equipment of the carton production line

To produce standard cartons, a set of advanced machines is required:

  • Sheet making machine: producing single-face, three-layer, five-layer sheets with C, B, E flutes
  • Flexo and offset printing machine: printing in one color to four colors with the latest technology
  • Die cutting machine (flat, jaw, rotary): precise cutting of cartons and making boxes
  • Edge gluing and stapling machines: gluing carton joints with glue or staples or both
  • Manual and automatic laminating machine: increasing the strength and beauty of cartons for laminated cartons
  • Straps and staplers: final preparation and packaging
  • etc.

Trusted factory features

A reputable carton factory should:

  • Use advanced and up-to-date machinery.
  • Use high-quality raw materials with standards.
  • Have a strict quality control system.
  • Provide cost-effective production without intermediaries.
  • Pay attention to the environment and recycling of materials.

Part 2: Carton Production Process

Step 1: Cardboard sheet production

Consolidating the floating papers and gluing the top and bottom papers and liner to create a unified sheet ready for cardboard conversion operations on it

Step 2: Printing and personalization

  • Printing the brand, logo and product information with printing machines with appropriate speed and quality
  • Ability to print in one or more colors and laminate to increase beauty and strength

Step 3: Cutting, folding and assembly

  • Using a die-cut machine for precise cutting
  • Folding and gluing the edges with a glue and stapler machine
  • Preparing the cardboard for final packaging

Note: At Nafis Cardboard Factory, the printing and cutting steps can be done in one step with advanced machines, which reduces production time and increases accuracy.

Part 3: Types of cardboard produced

3-layer cardboard

  • The cheapest type of cardboard
  • Suitable for light products and requiring normal protection
  • Ability to print and laminate

5-layer cardboard

  • More resistant and suitable for long-distance transportation
  • More weight bearing and suitable for heavy goods
  • Ability to produce in different sizes and formats

Laminated cardboard

Laminated coating for greater beauty and strength
Suitable for export boxes, advertising and luxury products, as well as products that require high resistance

Packaging and plain cardboard

  • Depending on customer needs, square or rectangular
  • Printable or unprinted
  • Strength proportional to the number of layers

Part 4: Cardboard Applications

Cartons play an important role in protection, transportation, and attracting customer attention, and Nafis Zarrin Carton Company has been able to produce its products for many industries, including food, tile and ceramic, petrochemical, detergent, pharmaceutical, cellulose products, home appliances, automotive parts, etc., both domestically and internationally.

Part 5: Carton prices and influencing factors

The price of cardboard varies depending on various factors:

  1. Raw materials: Paper used in the cardboard
  2. Dimensions and size: The larger, the more paper is used
  3. Complexity of design and format: Special designs increase the cost of production
  4. Order circulation: Mass production reduces the unit price
  5. Type of cardboard: 3-layer, 5-layer or laminated

Approximate price calculation:
Length × width × raw sheet price = cardboard sheet cost

Part 6: Frequently Asked Questions about Cartoning

  1. Does Nafis Carton accept orders from the city?
    Yes, including shipping costs, the price of cartons is still affordable.
  2. How can I order cardboard sheets?
    Nafis Carton sales unit is ready to offer 3-layer and 5-layer sheet types.
  3. Is the factory reputable?
    Nafis Carton operates with more than 15 years of experience and all legal licenses.
  4. Factory address and access?
    The factory is located in Qazvin Province, Boein Zahra County, Hakimieh Industrial Town and can be accessed with navigation applications.
  5. How to buy cheap and high-quality cardboard?
    By eliminating intermediaries and ordering directly from the factory, the price of cardboard is reduced and the quality is maintained.

Part 7: Conclusion and the importance of choosing a reputable factory

Choosing a reputable and well-equipped carton factory has a direct impact on packaging quality, cost price and customer satisfaction. A factory with advanced equipment, up-to-date machinery, standard raw materials and a professional team can produce a variety of durable, beautiful and economical cartons.

Nafis Carton is a suitable option for companies and various industries by providing 0 to 100 carton production services, from sheet to finished product, along with consulting and direct ordering.